Saab 9-5

since 1997 of release

Repair and car operation



Saab 9-5
+ Saab 9-5 Cars
+ Governing bodies and operation receptions
+ Settings and routine maintenance of the car
- Engine
   General information and preparatory operations
   Check of kompressionny pressure
   Engine check by means of the vacuum gage
   + Repair of 4-cylinder petrol engines
   - Repair of 6-cylinder petrol engines
      Reduction of the piston of the first cylinder in situation VMT and replacement of a belt of a drive of auxiliary units and its natyazhitel
      Removal and installation of the inlet pipeline, belt of a drive of GRM and heads of cylinders
      Dismantling and assembly of the klapanny mechanism
      Replacement of epiploons of a cranked shaft
      Removal and installation of the pallet of a case and maslootrazhatelny plate
      Replacement of the oil pump and its valves
      Replacement of the perepuskny valve of system of greasing of the engine
      Removal and installation of the power unit
   + Repair of 6-cylinder diesel engines
+ Systems of cooling of the engine, heating, ventilation and air conditioning
+ the Power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of the power unit

 PERFORMANCE ORDER

  1. Tire out the car on the lift, close wings protective covers and hang out the car so that wheels came off the earth.
  2. Dump pressure in a power supply system for what take a safety lock of the fuel pump at the working engine. When the engine will decay, switch off ignition and establish a safety lock into place.
  1. Establish wheels in the provision of rectilinear movement and disconnect a steering column from the steering mechanism in salon.
  1. Remove a decorative cover of the engine and a battery cover.
  2. Disconnect from the battery of a wire and remove it.
  3. Remove the pallet of the battery and disconnect from it fastenings of plaits of electroconducting.
  4. Separate sockets of plaits of electroconducting of AT.
  5. Remove forward wheels and give stupichny nuts. Disconnect from transmission a cable of the grounding located in the left wheel arch.
  6. Extend a hose of ventilation of transmission.
  7. Disconnect a cable of the lever of the selector of AT modes from the mechanism of the selector and remove it aside.
  8. Disconnect a positive wire from the plug and holders on the block of safety locks.
  1. Disconnect a driving cable from a butterfly valve and a holding arm.
  1. Disconnect from the throttle case a delivery hose of a turbokompressor (14 on an illustration).
  1. Separate sockets of the sensor of pressure of a turbokompressor and the air temperature sensor then disconnect a weight cable from a connecting tube of a delivery hose of a turbokompressor (15 on an illustration).
  2. Lift the car even above and disconnect a delivery hose of a turbokompressor from an interkuler. Remove the bottom sections of a protective casing of the engine.
  3. Remove from a stretcher rubber support of an air purifier.
  4. Insert wedges between a stretcher and the case pallet, and also between a stretcher and transmission.
  5. At the corresponding complete set liberate electroconducting a lambda probes from holders in a floor.
  6. Separate forward section of final system after the catalytic converter.
  1. Disconnect levers of the stabilizer of cross-section stability (21 on an illustration).
  1. Disconnect steering drafts from suspension bracket racks (22 on an illustration).
  2. Turn out screws of spherical support of a suspension bracket (23 on an illustration).
  3. Establish under the car capacity for collecting cooling liquid and turn out a drain stopper of a radiator.
  4. Lower the car on the earth and uncover a jellied mouth of a broad tank of system of cooling. Disconnect a vacuum hose from the perepuskny valve of forced air and remove a delivery hose of a turbokompressor together with a perepuskny tube, the valve and a connecting tube.
  5. Remove the thermofilter from a forward final collector.
  6. Lift the receiver case ventilation from a submitting tube of a turbokompressor. Collect sealing washers.
  7. Separate the socket and remove the MAF sensor and an inlet hose. Separate quick disconnect connection and remove an inlet tube of a turbokompressor.
  1. Separate sockets and remove radiator fans.
  1. Remove levers of screen wipers and a windscreen fairing.
  2. Remove consolidation of ECM and separate its socket.
  3. Uncover over the socket of electroconducting of the engine, on a partition of an impellent compartment. Separate the socket, remove electroconducting together with the holder and lay them on the engine.
  1. Disconnect a vacuum hose from the valve of an otsechka of system of heating (34 on an illustration).
  1. Disconnect a vacuum hose of the vacuum amplifier of brakes from connection on an inlet tube (35 on an illustration). For this purpose shift a red part of a hose in the direction to an inlet tube and extend it outside.
  2. Disconnect a ventilation hose from a butterfly valve (36 on an illustration).
  3. Disconnect fuel lines from the fuel distributive highway. Wipe the flowed-out fuel and закупорьте open connections.
  4. Remove the GUR liquid tank from its arm and cut the cable coupler connecting hoses of GUR. Fix the tank with hoses on the engine and make sure that liquid does not follow from a ventilating opening of the tank.
  5. Disconnect the top and bottom hoses of a radiator, and also the hoses connected to a broad tank and a radiator.
  6. Disconnect hydraulic hoses of AT, previously having substituted under them capacity for collecting ATF. Close the open ends of hoses a plastic package both закупорьте and закупорьте unions of a maslookhladitel.
  7. Remove a radiator (see. Head of System of cooling of the engine, heating, ventilation and air conditioning).
  8. Separate connections of hoses of the heat exchanger of a heater, previously having marked their arrangement not to mix at installation.
  9. Remove a hose between final port of a turbokompressor and an interkuler.
  10. Remove a decorative reshyotka of a radiator.
  11. Suspend an interkuler and the К/В condenser.
  12. Separate the К/В compressor socket.
  13. Fix and lower a plait on which then it is required to suspend the К/В compressor.
  14. Disconnect To/in compressor tubes from a stretcher.
  1. Weaken a tension of a belt of a drive of auxiliary units and remove the right support of the power unit with an arm.
  1. Remove the left support of the engine.
  1. Make sure of that everything is disconnected from the engine and at removal of the engine there will be no damages.
  1. To Poddomkratta the car also prop up the power unit so that the elevating adaptation evenly adjoined to a stretcher.
  1. Give fixture of a stretcher and triangular elements of rigidity.
  1. Slightly lower the power unit and deduce power shafts from naves. Watch that the channel of air cooling of the generator left the connection.
  2. Turn out bolts of fastening of the To/in compressor, lift it and fix on in advance lowered plait.
  3. Lower the power unit, thus watching that nothing to touch and not to damage.
  4. Cборка is made in sequence, return sequence of dismantle of components. Tighten fixture with demanded efforts.