Saab 9-5

since 1997 of release

Repair and car operation



Saab 9-5
+ Saab 9-5 Cars
+ Governing bodies and operation receptions
+ Settings and routine maintenance of the car
- Engine
   General information and preparatory operations
   Check of kompressionny pressure
   Engine check by means of the vacuum gage
   + Repair of 4-cylinder petrol engines
   + Repair of 6-cylinder petrol engines
   - Repair of 6-cylinder diesel engines
      Removal and installation of heads of cylinders and driving belts
      Removal and installation of a back cover of a belt of a drive of GRM
      Check of klapanny gaps
      Removal and installation of pallets of a case
      Check of pressure of impellent oil
      Removal and installation of the power unit
+ Systems of cooling of the engine, heating, ventilation and air conditioning
+ the Power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of the power unit

 PERFORMANCE ORDER

  1. Tire out the car on the lift, close wings protective covers and hang out the car so that wheels came off the earth.
  2. Establish wheels in the provision of rectilinear movement and disconnect a steering column from the steering mechanism in salon.
  3. Remove the inlet pipeline between the MAF sensor and a turbokompressor.
  4. Remove the top cover of the engine.
  5. Disconnect from the battery of a wire and remove it.
  6. Give fixture of the block of fusible inserts and remove the battery pallet.
  7. Give fixture of the assembly block of safety locks and take him aside.
  8. Remove forward wheels and give stupichny nuts.
  1. Press the hose of brake liquid going to the executive cylinder, remove from it a clamp and separate connection to submitting tube. Again establish a clamp.
  1. Open a cover of a broad tank of system of cooling.
  2. Separate quick disconnect connections of fuel lines and wipe the flowed-out fuel.
  3. Lift the car and remove the bottom protective casings. Empty cooling system.
  4. Remove lateral casings of forward wheel arches.
  5. Weaken a tension of a belt of a drive of auxiliary units and remove a belt.
  6. Disconnect both wires of grounding and separate the Д/В socket of lamps of a backing on a transmission.
  7. Remove forward section of an exhaust pipe.
  1. Separate the socket of a regulator of an inclination of headlights on draft of a suspension bracket (20 on an illustration).
  1. Disconnect a pressure head hose from an interkuler (21 on an illustration).
  2. Lower the car on the earth, include the 4th transfer and remove a plastic stopper from RKPP. Fix RKPP on the 4th transfer, having established to the place of a stopper a lock pin.
  1. Liberate from above a clip holding a rod of a fork of gear shifting in the hinge on RKPP (23 on an illustration).
  1. Lift a cuff and include the 3rd transfer that the rod of a fork left the hinge. Insert a lock pin into a casing of the lever of gear shifting (24 on an illustration).
  2. Remove a delivery air tube of a turbokompressor and a hose of its radiator.
  3. Disconnect a delivery air hose from the top delivery tube and закупорьте a tube.
  4. Cut a coupler and disconnect from the engine the top hose of a radiator and a ventilating air hose.
  5. Separate sockets of fans of a radiator and accurately remove a casing of fans.
  6. Disconnect the bottom hose of a radiator from the thermostat case.
  7. Suspend a radiator on a body.
  8. Separate sockets of the CKP sensor and the sensor of level of impellent oil.
  9. Separate sockets of electroconducting of the engine and remove cable channels (6 on an illustration). Shift electroconducting aside.
  1. Disconnect vacuum hoses from the vacuum pump and a hose of the vacuum block of a turbokompressor (34 on an illustration).
  1. Disconnect hoses from the heater block (35 on an illustration).
  2. Give nuts of holders of a plait of electroconducting of a starter (36 on an illustration).
  3. Establish clips on hoses of the tank of GUR liquid and remove a tank arm.
  4. Disconnect a tube from the pump GUR, give bolts of its fastening and remove the pump aside.
  5. Remove directing щупа level of impellent oil and a forward elevating eye of the engine.
  6. Remove an arm of fastening of the pump GUR and establish into place a forward elevating eye of the engine.
  7. Raise the engine for elevating eyes by means of the winch.
  8. Remove the right support of the engine and give a nut of the left support (see an illustration).
  9. Accurately lower the engine on a stretcher. Do not damage hoses, tubes and other components of an impellent compartment.
  10. To Poddomkratta the car also disconnect from an interkuler the bottom pressure head air hose.
  11. Separate sockets of the sensor of pressure of impellent oil and the К/В compressor.
  12. Disconnect from a stretcher of a tube of the К/В compressor.
  13. Turn out bolts of fastening of the К/В compressor.
  14. Disconnect levers of the stabilizer of cross-section stability, steering drafts from racks of a suspension bracket and turn out screws of spherical support of a suspension bracket (see an illustration).
  1. Give fixture of triangular elements of rigidity (53 on an illustration).
  1. Separate a tube of cooling of a casing of the storage battery (54 on an illustration).
  2. Prop up the power unit so that the elevating adaptation evenly adjoined to a stretcher.
  1. Turn out bolts of fastening of a stretcher and two bolts of fastening of an air purifier.
  1. Disconnect starter and generator electroconducting. Remove a cable coupler.
  2. Slightly lower the power unit and deduce power shafts from naves.
  3. Lower the power unit even below and make sure that the To/in compressor passes between a stretcher and a body so the engine can be lowered freely. Suspend the To/in compressor on a plait.
  4. Completely lower the power unit, thus watching that nothing to touch and not to damage.
  5. Cборка is made in sequence, return sequence of dismantle of components. Tighten fixture with demanded efforts.