Saab 9-5

since 1997 of release

Removal and RKPP installation of diesel V6 engines

PERFORMANCE ORDER

Tire out the car on the lift and cover wings protective covers.
Remove submitting air branch pipe, the top cover of the engine and the battery together with the pallet.
Lift the car and remove forward wheels and 2 bottom protective casings of an impellent compartment.

Remove from an arm the sensor of correction of a tilt angle of xenon headlights.

Remove the bottom filters of wheel arches and the central section of an exhaust pipe (see. Head of the Power supply system and production of the fulfilled gases). Turn out bolts of fastening of forward section of an exhaust pipe to RKPP arm.
Lower the car and disconnect hoses from the inlet pipeline. Remove forward section of an exhaust pipe.
Remove the assembly block of the relay and safety locks and take him aside. Lift the receiver between turbokompressory and interkulery.
Include the 4th transfer and fix RKPP in this situation then give a collar of fastening of a rod of a drive of gear shifting to draft (see. Section Removal and installation of a casing of the lever of gear shifting).
Raise a cover of the lever of gear shifting. Include the 3rd transfer that the rod left draft, and establish a stopper in a lever casing (see. Section Removal and installation of a casing of the lever of gear shifting).
Remove from the executive cylinder a clip, disconnect from the cylinder submitting hose and establish a clip on a place (see an illustration).
Give a nut (19 on an illustration) a back support of the power unit and bolts (20) fastenings of a pillow of this support.

Bolts completely do not turn out.

Give a nut and turn out bolts of fastening of the left pillow of the engine and remove a pillow.

Lift the car and turn out a bolt (28) fastenings of a forward support of the engine to a stretcher.
Remove from a stretcher an air purifier, the bottom casing of a radiator, and rubber support of a cooler of GUR liquid.
From both parties of the car give bolts of fastening of spherical support of a suspension bracket (35) to rotary fists and bolts of racks of the stabilizer of a suspension bracket (36).

Turn out bolts of fastening of back basic plates and back bolts of fastening of a stretcher (35).

Separate a tube of cooling of the battery.
Establish under a stretcher the special stand and give the remained bolts (38) fastenings of a stretcher.

Pay attention to the different size of bolts, do not mix them at installation.

Lower the car to provide access to a bolt of fastening of the steering mechanism and turn out them. At the same time weaken collars of fastening of a tube of GUR and fix on it a tube of system of cooling. Weaken collars of tubes К/В.

Remove aside the stand with a stretcher, turn out a bolt (43) fastenings of draft of gear shifting to a rod and remove a back support (44) engines with a pillow. Draft acts in film together with a support.

Separate the socket (14 on an illustration) electroconductings Д/В of lamps of a backing and turn out 3 top bolts of fastening of RKPP (15).

Lower the power unit so that RKPP was released from a constructive element.
Remove from RKPP its top support. Disconnect the left power shaft and suspend it on a plait.
Remove a starter. If replacement or RKPP dismantling is supposed, remove from it an arm of a support (50).
Empty RKPP, fix on a jack the special adaptation, level its center with the RKPP center and with its interfaced surface (see an illustration).
Turn out 2 remained bolts of fastening of RKPP to the engine (see an illustration), separate them and remove RKPP from the special adaptation.
Procedure of installation is described in the Section Removal and RKPP installation of 4-cylinder engines.